OSH Bulletin 3/99
 
THE NEUTRALIZATION AND DESTRUCTION OF
HAZARDOUS CHEMICAL IN THE LABORATORY

This bulletin is a collection of techniques for destroying or making the hazardous chemical innocuous in the laboratory.
 

DESIRABLE PROPERTIES OF A DESTRUCTION TECHNIQUE
SAFETY CONSIDERATION
NEUTRALISATION
OXIDATION
MERCAPTANS, INORGANIC SULPHIDES AND OTHER SULFUR DERIVATIVES
CYANIDES
PHENOL
OXALIC ACID
ALDEHYDES AND KETONES
AMINES
HYDROGEN PEROXIDE AND DERIVATIVES
ALKYL, ALLYL OR BENZYL HALIDES
ACID HALIDES AND ANHYDRIDES
ORGANOMETALLIC HYDRIDES AND DERIVATIVES
NONMETALLIC HYDRIDES
ISOCYANATE AND DIISOCYANATES
PEROXIDE-FORMING SUBSTANCES
ALKALI AMIDES
ALKALINE METALS
PHOSPHORUS AND ITS DERIVATIVES
MERCURY AND ITS DERIVATIVES
METALS AND THEIR DERIVATIVES

DESIRABLE PROPERTIES OF A DESTRUCTION TECHNIQUE
 

Destruction of the hazardous chemical should be complete
The effectiveness of the technique should be easy to verify analytically
The equipment and reagents should be readily available, cheap and easy and safe to use

SAFETY CONSIDERATION
 

Follow a code of good laboratory practice
The destruction of hazardous chemicals are handled only by those workers who have received the appropriate training
The destruction technique is performed on the lab scale only; if the scale is greatly increased, unforeseen hazards may occur, particularly with effect to the production of large amounts of heat
All destruction should be carried out in a properly functional fume hood
Any chemical method for destruction of hazardous chemicals should be vetted by an experienced chemist before being applied to a mixed lab waste. The chemist should consider the following:-
  i)   All the components of the mixture (including contamination)
 ii)   Review the likely products, and any possibility of side reactions,
       including catalysis or inhibition by small amounts of active compounds
Appropriate personal protective equipment should be worn

NEUTRALISATION

For the treatment and disposal of acidic and alkaline wastes including used solutions, liquid effluents and solid residues or sludges. The main aim is to adjust the pH to between 6.0-9.0 for disposal to sewer. Neutralisation can be performed in batch or flow-through system. 

Note:

For acidic wastes, the use of alkaline neutralisation agents, may often have the additional advantage of also precipitating other undesirable waste components, such as metal ions, at the same time. 


Acid Neutralisation
Common agents:  Ca(OH)2, NaOH, Na2CO3, CaCO3

Alkali Neutralisation
Common agents:  HCl, H2SO4, NaHSO4

SAFETY PRECAUTION

Do not treat a strong alkali directly with a strong acid, or vice versa. Dilute with water before treatment. 

Neutralise a weak base with weak acid and a strong base with strong acid---after dilution. 

OXIDATION

Oxidation processes are important detoxification processes for many classes of compounds in aqueous solution. The aim is complete mineralisation or, if that is not possible, the conversion into partial oxidation products which are non-toxic. 

Important Oxidising substances
 

chlorine in the forms of hypochlorite or chlorine gas
potassium permanganate
hydrogen peroxide
ozone

General procedure

An aqueous solution of hypochlorite can be used to destroy wastes such as mercaptans, hydrazine and inorganic cyanides

Inorganic cyanide is oxidised by hypochlorite in basic solution to the much less toxic cyanate ion.

MERCAPTANS, INORGANIC SULPHIDES AND OTHER SULFUR DERIVATIVES

Mercaptansare organic compound of the general formula R-SH where R is an alkyl or aryl group. The alkyl compounds are also known as thiols and the aromatic compounds are also called thiophenols. 
Most liquid and some solid mercaptans are volatile and possess an overpowering objectionable odour. 

Alkali sulphides: eg sodium sulphide etc

Other sulfur derivatives (Thioether) : dimethylsulphide, diphenyl sulphide etc

Principle of Destruction
 

Mercaptans are oxidised by hypochlorite to the corresponding sulfonic acid.
The compounds are generally non-volatile and odorless.
Inorganic sulphide is oxidised to sulphate
Thioethers are oxidised to sulfoxides and finally to sulfon

CYANIDES

Principle of Destruction
 

Inorganic cyanides are oxidised by hypochlorite in basic solution to the much less toxic cyanate ion which is degraded into carbon dioxide and nitrogen by acidification of the solution, followed by excess hypochlorite.
Complexation to ferrocyanide (for cyanide compounds soluble in water)

An alkaline solution of cyanide treated with an excess of ferrous sulfate gives ferrous ferrocyanide and than transformed into ferric ferrocyanide by oxidation in the presence of a ferric salt (ferric sulfate)

Carbon disulfide (CS2) possess a special problem. It is highly volatile (b.p 46oC), highly toxic and readily forms ignitable or explosive mixtures with air.
This chemical is destroyed by hypochlorite oxidation to carbon dioxide.

CAUTION

Reaction is very exothermic

The presence of strong base (eg NaOH) can cause explosive polymerization of  HCN, acrylonitrile, plastic monomers and many organic compounds containing double bonds. 

PHENOL

Principle of Destruction
 

Phenols are oxidised with 30% hydrogen peroxide at a controlled maximum temperature of 60oC. The phenol is dissolved in water along with about half its weight of ferrous sulphate. The pH is adjusted to between 5 and 6, and oxidant added. 

CAUTION

Chlorine containing oxidisers must not be used because of the formation of chlorinated phenols as byproducts of the reaction. 

OXALIC ACID

Principle of Destruction
 

Destroy by heating with conc. sulfuric acid to carbon dioxide and carbon monoxide
By oxidation with an acid solution of KMnO4 held at 80oC for 1 hour
Oxalic acid can also be precipitated in water solution by the addition of excess of CaCl2. The insoluble calcium oxalate is filtered off

ALDEHYDES AND KETONES

Principle of Destruction
 

The majority of these chemicals are oxidised to carboxylic acids (less toxic and less volatile) by KMnO4
For methyl ketones, destruction is achieved by contact with excess of sodium hypochlorite solution
Aldehydes and certain unhindered ketones form a bisulfite addition product with an excess of sodium bisulfite

AMINES

This class of chemicals includes the aliphatic (eg methyl, ethyl etc) and aromatic (eg phenyl) amines. Most of the common aliphatic amines are flammable liquids and are severe irritants, while most aromatic amines are toxic liquids or solids and some are known to be carcinogenic. 

Principle of Destruction
 

Aliphatic amines are transformed into water-soluble salt by the action of sulphuric acid , NaHSO4 or sulfamic acid
Aromatic amines (eg aniline, 2-naphthylamine, benzidine etc) are destroyed by transformation into their corresponding aromatic hydrocarbons. This reduction is effected by first converting the aromatic amine into a diazonium salt by the action of sodium nitrite in the presence of HCl.
The diazonium salt is then treated with excess hypophosphorous acid
Aromatic amines may be oxidised with KMnO4 in sulfuric acid. The products of this reaction have not been identified 

HYDROGEN PEROXIDE AND DERIVATIVES
 

Peroxides  : sodium peroxide, alkyl peroxides
Peracids : peracetic acid, perbenzoic acid
Hydroperoxides : t-butyl hydroperoxide
Peresters : t-butyl perbenzoate
Peranhydrides : benzoyl peroxide

Principle of Destruction
 

Hydrogen peroxide and its principal derivatives may be destroyed by various powerful reducing agents (eg sodium sulfite, sodium bisulfite, ferrous sulfate etc)
Peranhydrides that are poorly soluble in water, such as benzoyl peroxide, is destroyed by treatment with a solution of an alkali iodide in HCl

ALKYL, ALLYL OR BENZYL HALIDES

Principle of Destruction
 

These halides are decomposed by hydrolysis in a strongly alkaline medium, with the formation of the corresponding alcohols. Depending on the structure of the halide, this reaction may be accompanied by secondary reaction ; formation of ethers, alkenes and so on

ACID HALIDES AND ANHYDRIDES

Principle of Destruction
 

Acid halides and anhydrides are hydrolyzed by mineral bases : sodium carbonate, sodium bicarbonate, ammonium hydroxide and sometimes sodium/potassium hydroxide for certain derivatives such as benzyl chloride 

CAUTION

Reaction is very exothermic and must be carefully controlled.

ORGANOMETALLIC HYDRIDES AND DERIVATIVES

eg LiH, NaH, LiBH4, LiAlH4, AsH3, B2H6, PH3, SiH4
      Grignard reagents, R-Mg-X, (CH3)2Zn

Principle of Destruction
 

Most of these compounds often react violently with water. Water-sensitive compounds may be destroyed by contact with a higher alcohol such as n-butanol

Destruction of LiAlH4

CAUTION

This compound reacts violently with water and with many compounds that have a mobile hydrogen atom (eg alcohols, acids etc) or that are easily reduced (eg esters etc)

Contact of solid LiAlH4 with small quantity of water (humidity) may lead to spontaneous combustion. Working under an inert atmosphere (nitrogen, argon) is thus strongly recommended. 

An excess of this hydride (usually 2-4 times the theoretical quantity) is generally used for the reduction of organic compounds and this excess must be destroyed at the end of the reaction. In large scale operations, destruction of the hydride by addition of small quantity of ice-cold water is always very dangerous due to the liberation of large quantity of hydrogen that may burn or explode. In this case it is preferable to use 10% solutions of sodium hydroxide or ammonium chloride. The alumina which precipitate is then easily removed by filtration. If the reaction products are sufficiently stable, excess LiAlH4 may be destroyed by the addition of an ice-cold solution of 20%  NaOH(5N) 

Best Method of Destruction

The best method of destruction of excess LiAlH4 is by using ethyl acetate. This ester destroys this hydride without liberating hydrogen. 

CAUTION

Reaction is exothermic.

NONMETALLIC HYDRIDES

Principle of Destruction
 
 

Nonmetallic hydrides such as B2H6, PH3, AsH3, SiH4 are very sensitive to oxidising agents and may spontaneously ignite in air. These hydrides may be destroyed by oxidation in the presence of an aqueous solution of CuSO4 in an inert atmosphere (dry nitrogen)

ISOCYANATE AND DIISOCYANATES

CAUTION

Organic isocyanates are strongly irritating to eyes, skin and respiratory mucous membranes. Methyl isocyanate is particularly toxic and its inhalation may lead to rapid death. 

Principle of Destruction
 

Organic isocyanates are destroyed by contact with water, mineral bases or methanol. These reactions are exothermic. Thus in the presence of an alcohol, an isocyanate is converted into a carbamate

PEROXIDE-FORMING SUBSTANCES

Peroxide-forming organic compounds possess, as a general rule, a hydrogen atom which is easily activated in the presence of oxygen (ie free radical reaction). 
In most cases, the peroxidation of organic compounds first leads to formation of a hydroperoxide (detectable by the KI test) which may then evolve either to a peroxide (undetectable by the KI test) or to a peroxidized polymer

While hydroperoxides are often easily destroyed by reduction, this is not so for peroxides and polymers which require much more drastic techniques.

Principle of Destruction
 

SnCl2 is an excellent agent for the reduction of the peroxides formed in secondary alcohols and in ethers (eg THF, dioxane, etc)
Ferrous salts in solution are very effective in destroying hydroperoxides. Solid ferrous sulphate is not effective
CAUTION
Reaction is exothermic. Check that the solvent does not contain any sodium wire or pellets of NaOH (often added for drying purpose)
In alkaline media (pH 9.5) sodium sulfite is a good reducer of hydroperoxides
A column of activated, basic alumina is used to remove peroxide derivatives. This very simple technique of  peroxide elimination may be used for the majority of ethers, tetralin and decalin
Peroxides may be eliminated from ethers by percolation through a column containing molecular sieves.

ALKALI AMIDES

eg  LiNH2,  NaNH2

Principle of Destruction
 

Alkaline amides may be destroyed by the action of excess solid NH4Cl, ammonia being liberated in the process
Alkaline amides may be destroyed by the action of excess solid NH4Cl, ammonia being liberated in the process

CAUTION

Commercial sodium amide is an unstable product which, during storage, absorbs moisture and oxygen, becoming covered with a yellowish film (peroxide derivatives?). This aged product becomes very unstable and may spontaneously explode. When this aged amide is immersed in water, no reaction is observed at first. However, the reaction quickly becomes violent and explosive. 
This aged amide can be destroyed by controlled incineration. 

ALKALINE METALS

Principle of Destruction
 

The destruction of alkaline metals is generally effected by carefully controlled addition of an alcohol. Ethanol may be used for sodium, while a higher alcohol (eg butanols, amyl alcohols etc) is used for the more reactive alkaline metals
CAUTION
The alkaline metals react violently with water, liberating hydrogen which may ignite. The reactivity with water increases in the order Li<Na< K<Ru<Cs
The reaction of Li with cold water is moderate, but with hot water, the reaction is vigorous and the hydrogen liberated may ignite. With sodium, the action of water is not explosive below 40oC
In contrast, the highly exothermic reaction of water with potassium may be explosive even at 20 oC and the hydrogen formed ignite spontaneously
With rubidium and especially cesium, the reaction with cold water is very violent and leads to the immediate ignition of hydrogen. The reaction with simple alcohols (eg methanol, ethanol, IPA ) is similar. 

PHOSPHORUS AND ITS DERIVATIVES

eg white phosphorus, red phosphorus, PH3, PCl3, P205

Note:

White phosphorus is very reactive and very toxic.
Red phosphorus is poorly reactive and practically nontoxic.
Principle of Destruction
 
 
White phosphorus, PH3 , phosphides may be destroyed by oxidation with CuSO4.
Phosphides are easily eliminated by oxidation in the presence of excess sodium hypochlorite
Red phosphorus is destroyed by KClO3
Phosphorus halides, oxyhalides, pentasulfide may all be destroyed by treatment with ice-cold water or, better, with an alkaline solution of sodium hydroxide, sodium bicarbonate)

MERCURY AND ITS DERIVATIVES

CAUTION

Mercury is a very toxic heavy metal and is unique in being the only metal to be a liquid at room temperature. Considerable care is required in handling this substance as the vapor concentration above the liquid can readily attain harmful levels. All mercury compounds are toxic and are cumulative poison. The dispersion of 1 ml of mercury in a medium-size laboratory may be dangerous. 

Principle of Destruction
 

Formation of insoluble, non-volatile mercuric sulfide with calcium polysulfide and sulfur. 
Mercury readily forms solid amalgams with various metals (Cu, Zn, Sn, Fe)
HgS as well as amalgams may be eliminated as solid wastes.

METALS AND THEIR DERIVATIVES

eg metals, metal salts, organometallic compounds 

Principle of Destruction
 

In the metallic state or in insoluble forms (oxides, sulfides etc) metals may be directly eliminated as solid waste
In the form of water-soluble salts or of liquid-soluble organometallic derivatives, metals must be transformed into insoluble compounds (hydroxide or sulfide) which can be discarded as solid wastes
In a few particular cases, the insoluble salts may be sulfates (eg barium, lead), carbonates (eg barium, lead)
Organomercury compounds such as R2Hg and RHgX, should not be incinerated because some Hg may be volatilized. These chemicals may be destroyed by oxidation with hypochlorite
Sb, As, Bi
These elements and their derivatives, in the form of water-soluble chlorides, are precipitated by an excess of H2S in a slightly acidic medium. After drying, the sulfide so obtained may be destroyed with other metallic wastes. 
Ag, Cd, Hg, Os, Pb
The water-soluble nitrates of these elements and their derivatives are precipitated by NH4HS in strongly acidic media (pH ~1) in the form of insoluble sulfides. 
Ba and Strontium
Ba and St salts and oxides form insoluble carbonates in the presence of sodium or ammonium carbonate. 
Be, Cr
Water-soluble derivatives of Be and Cr precipitate in the form of insoluble hydroxides when treated with excess ammonia in an  ammonium medium
(eg NH4OH)
Co, Sn, Ni, Thallium
Water-soluble forms of these elements may be precipitated by ammonium bisulfide in a weakly acidic medium (acetic acid, sodium acetate) in the form of insoluble sulfides. 

References: 

  1. Destruction of Hazardous Chemicals in the Laboratory by George Lunn & Eric B. Sansone
  2. Prudent Practices for Disposal of Chemicals from Laboratories
  3. Handbook of Laboratory Waste Disposal by Martin J. Pitt & Eva Pitt
  4. Safety in the Chemistry and Biochemistry Laboratory by Andre Picot and Phillippe Grenouillet
  5. Hazardous Chemicals Handbook by PA Carson & CJ Mumford
  6. Manual of Hazardous Chemical Reactions….National Fire Protection Association, USA