Ammonium formate/Pd-C is the most commonly used CTH-system I´ve seen. It has been used to reduce -NO
2 --> NH
2, =NOH --> NH
2 to name a few types of reductions. In the literature the reduction of aromatic nitro groups are far more common than reduction of alphatic nitro groups. This bad for us, since we have more often a far greater interest in reducing aliphatic nitro groups. The ammoium formate/Pd-C system is awesome for aromatics but can be very troublesome for aliphatics.
I´ve over the years had some success with the ammonium formate/Pd-C system for alipahtic nitro groups, in some cases with great yields. But far more often terrible yields. This is even though I´ve used 10 mols formate/mol nitro.

So cursing like mad, I´ve usually ended up using excess Red-Al instead of dirt cheap formate CTH.
In the literature it´s stated that the different formate salts behave very different as hydrogen donors. Formic acid is usually the poorest donor, sodium formate is better , then ammonium formate (and trialkylammonium formates) and finally the best donor is potassium formate. In
Patent US4792625
potassium formate is used in a CTH procees for various aromatic nitro compounds. I tried this method to make some 2C-H in
Post 326004
(Barium: "Better yields", Novel Discourse) with decent yields (64%). For some reason I completely forgot all about this system until two days ago. This method was now tried with a few nitroalkanes to see how useful it was as a overall CTH method for aliphatic nitro groups.
General method
50 mmol nitroalkane
250 mmol potassium formate
750 mmol water
25-50 ml IPA (depending on how much is needed to get a nice solution)
10%w/w 5%Pd/C (catalyst to substrate)
Add the catalyst to the reaction flask and and wet it with the water. Then add the nitroalkane dissolved in IPA and finally the formate. With good stirring, heat the reaction mixture to about 70°C on a water bath for 1-3 hours. The reaction is over when gas evolution ceases.
Here comes a nice twist.
when the reaction is over one can carefully acidify the solution to pH 2-3, filter off the catalyst and perform the workup as usual.
Or, filter off the catalyst/KHCO
3 and wash it with IPA. Dry the IPA solution with MgSO
4 and distill off the IPA to get the crude amine. Save the filter cake, because when the next batch of the same amine is to be made just dissolve the nitroalkane in IPA, add the filter cake and finally 250 mmol formic acid. Voila, potassium formate regenerated.
Do I need to mention that formic acid is dirt cheap?!
2-Nitro-1-(2,4,5-trimethoxyphenyl)-propane --> TMA-2*HCl 89%
2-Nitro-1-(3,4-ethylenedioxyphenyl)-propane --> EDA*HCl 84%
2-Nitro-1-(2-fluorophenyl)-propane --> 2-FA*HCl 85%
2-Nitro-1-(2,4,5-trimethoxyphenyl)-ethane --> 2,4,5-TMPEA*HCl 85%
2-Nitro-1-(2,4-dimethoxyphenyl)-ethane --> 2,4-DMPEA*HCl 91%
2-Nitro-1-(2,5-dimethoxyphenyl)-ethane --> 2C-H*HCl 89%
I will try this potassium formate CTH system for reduction of imines and oximes.
Catalytic hydrogenation freak