"Instead of basifying the whole mess, I started filtering out the aluminum sludge, then washing the aluminum twice with more methanol, pooling the mother liquid and the washes, and basifying this.
This has dramatically improved workup time by not having to wait for the remaining aluminum to be eaten away and then having to deal with that large mess."
Baal has never found filtering large amounts of sludge saturated reactants prior to basification any easier nor faster. In actually its much slower that way and requires much more time & labor overall and usually an A/B. After basififying a reaction mix, the Al. sludge volume is reduced next to nothing by comparison, the non-polar quickly & easily sucks the goods right up out of there. If it takes more than 30 mins. for the sludge to break down, either there was too much Al., reaction was'nt run to completion, or not enough base was added. Heating will speed up that process nicely, or adding a little extra NaOH can help it along.
"I also like this because the mercury content of the methanol you are working with is not as high as it would be had you left the aluminum in the reaction."
Water in the reaction/rinse MeOH will help carry HgCl2 right along with it anyhow if its not reacting with anything, nothings gained but a few mg's less of potential exposure. All HgCl2 is removed anyhow with the saturated brine wash of the non-polar extractants.
This reaction when run correctly, will result in a clear non-polar layer that doesnt require any extrordinary efforts to wash, 1 brine & a couple of h2o washes is it.
Baal will dump his post reaction mix into a bucket & with stirring add toluene & then NaOH. After 30 mins toluene layer removed, then another volume of toluene is stirred for 15 mins & removed. Into a sep. for the wash, then dried and gassed. ~3 hours reaction time,~2 hours max final workup time here. Nonetheless, if its workin better for you that way, awesome! Keep in mind, a little patience goes a long way in chemistry, taking the long way home is best left for those still learning the way. You'll be a pro soon enough, best 'o luck to ya!!!!!
GODISNOWHERE
Shoot Narcs, Not Drugs