This is a recipe that I've seen in a publication. It doesn't seem to work too well. Does anyone have any suggestions?
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First, make about ½ gram of palladium black by adding sodium borohydride to a well-stirred solution containing one gram of PdCl2 in water. I suck up the settled black catalyst with a pipette and squirt it into a filtering flask. Then take a balloon and put the end of it over the vacuum nipple of the filtering flask. Tie it in place with some string so that it doesn't leak air when one blows air into the filtering flask.
Now take the ester reaction mixture made by heating 10 grams of ephedrine hydrochloride with a bout 60 ml of glacial acetic acid and a little sulfuric acid and pour this mixture into the filtering flask. Put a magnetic stir bar into the filtering flask, too.
Begin fast magnetic stirring, then toss a piece of sodium borohydride about the size of a split pea into the flask, and quickly stopper the flask to hold in the hydrogen generated. When the fizzing stops, add another piece. Continue this until the balloon stays inflated with hydrogen.
Then heat the filtering flask in a pan of boiling water to make more ester. Then add more borohydride until once again the balloon stays inflated. Repeat the heating. Then add borohydride again.
Now filter out the palladium black for reuse. Put the filtered batch in a separatory funnel, and add lye solution with shaking until the mixture is strongly alkaline. Extract out the product with toluene, separate off the toluene layer, and bubble it with dry HCl gas to get about 10 grams of product.
Any suggestions or comments will be greatly appreciated. Thanks!